F.Core flow sensor helps operators increase production efficiency by measuring multiple variables.
Source: Norstat

The F.Core electronic flow sensor uses a combination of calorimetric and piezoresistive measuring principles to measure flow, pressure and temperature with high accuracy. The sensors feature a rotatable OLED display and are suitable for various operating media including compressed air, helium, argon, nitrogen and carbon dioxide. The sensors are rated to IP65 and IP67 protection and can be integrated into most automation systems. norstat.com

Emerson has announced the release of version 6.LTS of its DeltaV Mimic dynamic simulation software. The software has been enhanced to support performance and collaboration across the enterprise, helping eliminate silos of data that limit visibility into operator performance and providing tools to create digital twin simulations that deliver continuous value far beyond project execution.

Capital project teams have used simulation software to provide faster return on investment (ROI) during project execution. Investment in simulation often pays for itself well before project completion as a tool for engineering design, automation testing and operator training. However, forward-thinking teams are further increasing ROI across the lifecycle of their simulation technologies by continuously maintaining them after project execution as collaborative, change management workflow solutions. In the new DeltaV Mimic version 6.LTS, users will find a focus on enterprise connectivity and parallel long-term support (LTS) lifecycle strategy for the DeltaV Distributed Control System (DCS) and DeltaV Mimic. Streamlined model tuning and support for virtual controllers and larger simulations will help companies more easily accomplish their goal of implementing these holistic simulation solutions.

“A digital twin simulation is no longer just a discrete asset to deliver project success, but rather a comprehensive tool for continuous collaboration between process and automation engineering, plant management, training management, operations and maintenance, and more,” said Dustin Beebe, vice president of performance services for Emerson’s process systems and solutions business. “DeltaV Mimic version 6.LTS is designed to streamline that evolution, incorporating Emerson’s Boundless Automation vision for seamless data mobility, to break down the silos of disconnected simulation systems at the plant level and bring the data to the enterprise to cross-functional teams for continuous improvement.”

New enterprise capability in Mimic Train helps eliminate data silos by bringing training data out of the plant and up to the enterprise where organizations can use it in standard learning systems. Armed with comprehensive data, companies will improve record keeping, ensuring training requirements meet the organization’s standards. Enterprise teams will also be able to combine operational data with training history to explore how differences in training may contribute to performance disparities.

DeltaV Mimic version 6.LTS will also improve scalability. Options for subscription licensing via Emerson’s Guardian digital experience will make it easier for organizations to distribute and optimize licensing across enterprise architectures. In addition, Emerson has added support for DeltaV DCS virtual controllers while also increasing node support by a factor of nearly 10 to empower users to build larger simulations in a single instance of the software and make it far easier to scale up as operations grow.

The DeltaV Mimic flow tuner has been converted to a user-facing tool to enable users to tune models to their unique process variables, such as flow and temperature. Armed with the capability to tune models in-house, teams will reduce the time it takes to bring models into alignment with actual process performance in the plant.

All new DeltaV Mimic functionality comes as part of a transition to an LTS software strategy, more closely aligning the DeltaV DCS and Mimic software to ensure changes made to either platform are reflected in both, helping users more easily update and maintain their DeltaV solutions as part of a broader enterprise operations platform.

DeltaV Mimic version 6.LTS will be on display at Emerson Exchange 2025, May 19-22 in San Antonio, Texas.

The easy-to-deploy solution integrates with existing plant automation systems, extends dust collector equipment life and boost overall operational efficiency. Monitoring and control can significantly reduce maintenance costs and total cost of ownership. For example, extending filter life by as much as one year alone can save up to $18,000.

Dust collector monitoring and control system.
Source: Emerson

This solution from Emerson includes pulse valves, pilot boxes and air tanks from ASCO; pressure and particle concentration sensors; air flow sensors, PLC, I/O and edge analytics and more to offer a complete system.

Optimizing pulse valve use with advanced algorithms and predictive diagnostics extend valve and bag life, reduce compressed air waste and protect dust collector equipment all while avoiding costly downtime.

For chemical plant operators, processing toxic and hazardous fluids such as hydrofluoric acid or acrylonitrile requires safeguards to avoid potential catastrophic consequences for the sites and the environment. One such safeguard is using pumps with a secondary containment system to house liquid in the event of a pump failure. Historically, canned motor pumps (CMPs) were the only viable option because sealless pumps with dual-control systems include parts that wear over time and are susceptible to leaking.

The Innomag TB-Mag Dual Drive now makes sealless pumps a safe alternative to CMPs and other sealless pumps with dual-control systems because the liquid and drive sections of the pump are both sealed airtight, providing a true secondary layer of protection in the pump. By containing the liquid in the pump, the motor remains liquid-free and operational — the most common downfall from CMP failures. The new pump also has an additional layer of corrosion resistance for handling chemicals due to a nonmetallic liner that coats the pump internally, helping ensure leak elimination and creating a safety net for operators who process these fluids. And with only one bearing set, the pump is low maintenance.

The new pump offers all the same benefits as other similar products: ISO/ASME (ANSI) compliant, simple installation that doesn’t require specialty tools, low maintenance, solids handling up to 30% volume concentration. Due to its modular design, the pump can be enhanced by bolting on the dual drive unit or it is available as a complete unit. 

To learn more about the Innomag TB-MAG dual drive pump and its capabilities, visit the company’s website.

The new expansion is in the company’s FDO series of sanitary fluid control valves and back pressure regulators. The new products provide precision required for biopharmaceutical and other aseptic processes with extremely low flow rate ranges.

Source: Equilibar

The FDO valve offers 1/4-in. ports and FDO3 offers 3/8-in. ports, and is now available in a round format offering higher precision over a wider range of flow rates than the original square design. The new design enables gravity drainability for sanitary applications, however the old design is still available upon customer request.

FDO valves feature a multiorifice diaphragm-operated technology to precisely control pressure across flow rates. The valves are pilot-controlled which allows for easy automation. A thin, supple membrane is the only moving part, responding instantly to changes in the system flow rate to maintain desired setpoint pressure. The valves are designed for use in biopharm, food, personal care and other applications requiring surface finishes, clean-in-place, drainability or USP Class VI materials. equilibar.com/sanitary/

High-precision positioner for industrial valves

Source: ifm

ifm’s MVQ positioner is used to move valves to the required position, based on a signal from the control level indicating the degree to which the valve is open in percentages. Based on the MVQ sensor and supplemented by a new control unit, the connected solenoid valve is moved to the required position using supply and exhaust air. It has a self-learning algorithm to continuously monitor, improve and expand the positioner’s performance over time. The positioner comes as a set including the MVQ301 sensor and control unit, a pneumatic solenoid valve, a throttle plate and a Y cable, and can be installed directly on the NAMUR interface of an actuator.  ifm.com 

Emerson's updated technology improves consistency

Source: Emerson

Emerson introduced DeltaV Edge Environment 2.0, the newest version of its edge technology for delivering OT applications and contextualized control data anywhere in the enterprise. The updated DeltaV Edge Environment 2.0 now supports batch data integration to help life sciences, chemical processing and other batch processing industries leverage their critical data in analytics applications, AI and machine learning applications, IT enterprise systems and more, whether on-premise or in the cloud.

Batch processing operations frequently require data reconciliation, aggregation and validation, driving a need for seamless data mobility to bring critical data to varied technologies across the enterprise. DeltaV Edge Environment 2.0 bridges the gap between operational technology control systems and information technology-focused applications with one-way egress of control system data via a secure, read-only replica of contextualized DeltaV distributed control system data. Increased visibility into batch health empowers teams to intervene earlier to prevent costly, off-specification batches.

DeltaV Edge Environment 2.0 can integrate with the control system configuration hierarchy, helping clarify how configuration changes impact batch execution. OT teams also gain the ability to correlate batch-related alarms and events with other system events to identify root causes of production issues quickly and effectively. emerson.com
 

Siemens modular solution for data centers

Compass Datacenters, which designs and constructs data center campuses for some of the world’s largest technology companies, has signed a multiyear capacity agreement with Siemens to supply a custom modular medium-voltage skid solution. The solution consolidates the capabilities of multiple electrical components, including medium-voltage switchgear and transformers, into a single integrated unit which will enable Compass to build faster and at a lower total cost. The agreement guarantees delivery of up to 1,500 units over the next five years.

Source: Siemens

This innovative design, developed by Siemens and Compass, dramatically reduces the time required to install critical power systems, enabling faster data center delivery during an era of unprecedented demand. Driven by the advancement of artificial intelligence (AI), continued progression of cloud computing, and the explosive growth of global data, the data center market is projected to grow by double digits through 2030.

Siemens will deliver prefabricated modular units that include maintenance-free 8DJH 36 gas-insulated arc-resistant medium-voltage switchgear and transformers. Conserving resources, the design of the switchgear reduces the need for maintenance and extends the service life of the equipment, while the compact design increases energy efficiency in operations. The custom skid solution creates a simplified and standardized design for easy deployment across various environments. siemens.com

The new expansion is in the company’s FDO series of sanitary fluid control valves and back pressure regulators. The new products provide precision required for biopharmaceutical and other aseptic processes with extremely low flow rate ranges.

Source: Equilibar
 

The FDO2 valve offers 1/4-in. ports; FDO3 offers 3/8-in. ports. The FDO4 1/2-in. valve is now available in a round format offering higher precision over a wider range of flow rates than the original square design. The new design enables gravity drainability for sanitary applications, however the old design is still available upon customer request.

FDO valves feature a multiorifice diaphragm-operated technology to precisely control pressure across flow rates. The valves are pilot-controlled which allows for easy automation. A thin, supple membrane is the only moving part, responding instantly to changes in the system flow rate to maintain desired setpoint pressure. The valves are designed for use in biopharm, food, personal care and other applications requiring surface finishes, clean-in-place, drainability or USP Class VI materials. equilibar.com/sanitary/

Source: Emerson

Batch processing operations frequently require data reconciliation, aggregation and validation, driving a need for seamless data mobility to bring critical data to varied technologies across the enterprise. However, integrating control system data — critical to making key business decisions — can be difficult, costly and risky using traditional technologies. 

DeltaV Edge Environment 2.0 bridges the gap between operational technology control systems and information technology-focused applications with one-way egress of control system data via a secure, read-only replica of contextualized DeltaV distributed control system data. Armed with comprehensive control data for use in tools at the edge or in the business cloud, teams can overlay batch data with process values to identify performance deviations during batch runs. Increased visibility into batch health empowers teams to intervene earlier to prevent costly, off-specification batches.

DeltaV Edge Environment 2.0 can integrate with the control system configuration hierarchy, helping clarify how configuration changes impact batch execution. OT teams also gain the ability to correlate batch-related alarms and events with other system events to identify root causes of production issues quickly and effectively.

ifm’s MVQ positioner is used to move valves to the required position, based on a signal from the control level indicating the degree to which the valve is open in percentages. Based on the MVQ sensor and supplemented by a new control unit, the connected solenoid valve is moved to the required position using supply and exhaust air. It has a self-learning algorithm to continuously monitor, improve and expand the performance of the positioner over time. The positioner comes as a set including the MVQ301 sensor and control unit, a pneumatic solenoid valve, a throttle plate and a Y cable, and can be installed directly on the NAMUR interface of an actuator.  ifm.com 

Monitoring valve performance is a growing need due to EPA Clean Air Act requirements. Devices in many organic hazardous air pollutant (HAP) applications must be equipped with a monitoring device to identify release and record time and duration of release, and need to immediately notify operators that a release is occurring. In addition, process owners can use this information to improve operational efficiency and reduce downtime.

Source: Curtiss-Wright Farris Engineering

This innovative device obtains real-time monitoring of pressure relief events by detecting valve stem movement and provides immediate feedback through CW inSure online app or Distributed Control System (DCS). The device can accurately measure pressure relief events and detect unstable flow in challenging applications to save costs and reduce maintenance.

The inSure monitor is offered factory installed and calibrated, or as a retrofit kit can be installed by a factory-trained technician on most Farris 2600 series spring-loaded pressure relief valves. Using a proprietary sensor array, the device accurately detects stem movement through the valve cap. Since there is no penetration of the valve’s pressure boundary, it does not require a special bellows configuration to isolate the stem cavity from system fluid.

The device utilizes Bluetooth connectivity with the inSure app to calibrate the unit, which also provides live valve status of pressure events, percent open, time stamp, temperature and battery voltage. The user can use this data to calculate mass of a relief event using the company’s product loss calculator. If connected to a DCS, the company offers three communication protocols to connect to the device: a wired 4-20mA connection, wirelessHART and wireless ISA100 options provide flexibility to the process owner.

The unit is powered by a long-lasting battery that is certified by CSA for hazardous location service. The default settings of the system extend the service life of the device. Under standard operation with the valve closed, the unit will take one reading per hour. Once valve stem movement is detected, the frequency increases to one reading per second until the valve recloses or five minutes have passed. If the battery needs replaced, this can be performed by a factory-trained technician in a hazardous environment in accordance with Farris’s certification.

Since this is an electronic device used in hazardous locations, the company obtained the following certification and approvals through CSA Group, a world leader in standards testing and certification:

• USA/Canada: Class 1, Div 1, Groups A, B, C, D T3
• Europe (ATEX): Group II, Cat 1 G, Ex ia IIC T3 Ga
• International (IECEx): Ex ia IIC T3 Ga
• Ingress Protection: IP66

inSure is helping Curtiss-Wright fulfill its commitment to providing customers with total pressure management solutions that ensure plant safety, cost-effectiveness and reliability.

To learn more, visit the company’s website at cw-valvegroup.com/en-gb/home.
 

“Gilmore’s poppet design underwent the rigorous testing prescribed in API Standard 6A, 21st Edition, 2018 Annex F, PR2 Design Validation Test.” stated David Nemetz, CEO. “This test is specifically designed for components which will be commissioned in remote and hostile environments, providing absolute confidence that the component can withstand the most arduous environments throughout the product’s lifecycle.”

Source: Gilmore

Significant engineering enhancements included in the new valve include:  improved antirotation pin design to replace weldment for improved serviceability; an Elgiloy spring for robust and precise reliability; Stellite poppet and Inconel seal ring to form a precise metal-to-metal seal; and a compact envelope design for installation where space is at a minimum.

Gilmore specializes in the design and manufacture of severe service flow control solutions across multiple energy markets. The company has been innovating through collaboration with clients for over 60 years in the development of new adaptable and modular technologies that meet or exceed customer expectations and industry requirements.

Gilmore’s headquarters and manufacturing facility are in Houston, Texas, with an established distribution partner network that supports global regional markets.

For more information on Gilmore, please visit the company’s website.