Battery Energy and Asset Management Storage Software from Emerson
The specialized battery energy storage system (BESS) features energy and asset management software for the Ovation Green portfolio of renewable energy solutions. Combining purpose-built power plant controllers, energy management strategies and supervisory control and data acquisition software (SCADA), Emerson’s BESS solution connects devices and systems across manufacturers, aggregating and contextualizing battery storage data into actionable insights to help optimize battery usage and extended battery life, enabling higher profitability, efficiency and sustainability.
Ovation Green BESS solutions include an advanced, specialized battery algorithm suite that streamlines battery control through out-of-the-box, customizable function blocks that distribute proportioned setpoints to individual components such as inverters and battery management systems. The resulting control strategy automatically optimizes charge and discharge cycles and grid interactions for fast, precise and reliable demand management. emerson.com
Rising Stem Ball Valve Added to Trillium’s Red Point Line
Trillium Flow Technologies’ legacy valve brand, Red Point, is known for its customized valve solutions tailored to customer specifications, rapid delivery times and engineering flexibility.
As an innovator in flow control, Red Point is adding a rising stem ball valve to its extensive production catalog of ball, check, double block and bleed, gate and globe valves. This latest innovation from the Netherlands-based engineering brand is designed to reduce friction on moving components, extend maximum service life and provide a low-maintenance design. The rising stem ball valve is widely used in the oil and gas industry, due to its robust design and reliable leak prevention.
The valve’s friction-free sealing and noncontact ball movement and single-seated design offer longer potential service life for applications with operating temperatures of -320°F to 840°F (-196°C to 450°C). The impact of thermal expansion is minimized by the valve’s design configuration.
Red Point’s newest model is suitable for dirty service, and offers a uniquely designed bottom trunnion to prevent solid particle ingress into the valve.
The distinct quarter-turn helix-shaped stem mechanism design is fully enclosed within the valve body, providing additional protection against environmental factors and eliminating the requirement for frequent lubrication. When closing the valve, the downward linear movement of the helix passing through the roller bars on the top of the ball causes the ball to rotate 90 degrees without physical contact, ensuring friction-free operation.
Regular ball and pin assembly designs often suffer from potential welding-related cracking issues. The new RSBV design eliminates this by employing a weld-free design, enhancing its reliability and longevity. Weld cracking and thermal expansion concerns were addressed by incorporating a non-shrink fitted/welded seat design. The valve also has an outside screw and yoke design. trilliumflow.com
Alfa Laval Launches AI-Based Condition Monitoring Solution
Alfa Laval has launched Clariot, a next-generation, AI-based condition monitoring solution built for hygienic process equipment to deliver accurate analysis and support. Clariot monitors equipment and processes, providing actionable insights that enhance uptime and optimize resource efficiency.
Clariot detects and identifies root causes of machine failures related to process, installation and mechanical conditions for hygienic processes including monitoring pumps and other rotating equipment. The Clariot VX sensor is designed specifically for wet production environments and for handling multiple changeovers on the process lines.
Clariot consists of Clariot VX sensor, Clariot Connect gateway and analytics, seamlessly integrated into a complete digital handshake, meeting IEC 62443-3-3-SLI cybersecurity requirements. alfalaval.com/clariot
New Bolted Bonnet Valve from Emerson
Emerson has announced its Fisher GX Bolted Bonnet Globe Valve and actuator system, designed specifically for controlling the flow of critical process fluids in applications in the downstream oil and gas, chemical and petrochemical industries, is being launched initially for the European market. The actuator can be serviced or replaced without exposing the valve internals or process media to the atmosphere, improving safety and reducing downtime.
Standard bonnets are designed so that the bolts securing the actuator yoke also hold the bonnet in place on top of the valve. Therefore, the actuator cannot be replaced or serviced without removing the bonnet and exposing the valve internals. Actuator repairs can be difficult in critical fluid applications as a result.
The Fisher GX Bolted Bonnet control valve addresses these difficulties associated with critical fluid applications by using a separate, high-strength locknut to secure the actuator’s yoke to the bonnet. This allows service technicians to easily remove and maintain the actuator while keeping the bonnet in place.
The valve comes standard with a pneumatic actuator but is also compatible with electric actuators. It works with electric actuators from many different vendors, providing flexibility to meet electric actuation requirements.
The Fisher GX Bolted Bonnet control valve extends the existing GX product line, continuing to provide simple sizing with its automatic actuator selection and easy configurability. Its compact size also allows for simplified installation in space-constrained areas. emerson.com
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Engineered for versatility and reliability, Groth Models 88E and 88F serve a critical role in protecting storage tanks from overpressure and vacuum conditions while simultaneously preventing flame propagation. These dual-function valves are certified to the latest standards, including ATEX (EN ISO 16852:2016) and PED, and exceed API-2000 leak requirements — ensuring both safety and regulatory compliance. grothcorp.com
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Clariot detects and identifies root causes of machine failures related to process, installation and mechanical conditions for hygienic processes including monitoring pumps and other rotating equipment. The Clariot VX sensor is designed specifically for wet production environments and for handling multiple change-overs on the process lines.
Clariot consists of Clariot VX sensor, Clariot Connect gateway and analytics, seamlessly integrated into a complete digital handshake, meeting IEC 62443-3-3-SLI cybersecurity requirements. alfalaval.com/clariot
]]>As an innovator in flow control, Red Point is adding a rising stem ball valve to its extensive production catalog of ball, check, double block and bleed, gate and globe valves. This latest innovation from the Netherlands-based engineering brand is designed to reduce friction on moving components, extend maximum service life and provide a low-maintenance design. The rising stem ball valve is widely used in the oil and gas industry, due to its robust design and reliable leak prevention.
The valve’s friction-free sealing and noncontact ball movement and single-seated design, offer longer potential service life for applications with operating temperatures of -320°F to 840°F (-196°C to 450°C). The impact of thermal expansion is minimized by the valve’s design configuration.
Red Point’s newest model is suitable for dirty service, and offers a uniquely designed bottom trunnion to prevent solid particle ingress into the valve.
The distinct quarter-turn helix-shaped stem mechanism design is fully enclosed within the valve body, providing additional protection against environmental factors and eliminating the requirement for frequent lubrication. When closing the valve, the downward linear movement of the helix passing through the roller bars on the top of the ball causes the ball to rotate 90 degrees without physical contact, ensuring friction-free operation.
Regular ball and pin assembly designs often suffer from potential welding-related cracking issues. The new RSBV design eliminates this by employing a weld-free design, enhancing its reliability and longevity. Weld cracking and thermal expansion concerns were addressed by incorporating a non-shrink fitted/welded seat design. The valve also has an outside screw and yoke design. https://www.trilliumflow.com/
]]> Emerson announced the release of specialized battery energy storage system (BESS) solutions featuring energy and asset management software for its Ovation Green portfolio of renewable energy solutions. Combining field-proven, purpose-built power plant controllers, energy management strategies and supervisory control and data acquisition software (SCADA), Emerson’s BESS solution connects devices and systems across manufacturers, aggregating and contextualizing battery storage data into actionable insights to help optimize battery usage and extended battery life, enabling higher profitability, efficiency and sustainability.
The global battery energy storage market has reached an inflection point as technology advancements and global demand for sustainable electricity drive increasing value in renewable energy storage and grid management. As the International Energy Agency forecasts global electricity demand to grow at close to 4% annually through 2027, grid operators are bracing for increased load demand — a shift that will create dynamic changes in energy markets. Battery storage sites can capitalize on this market shift, but only if they can navigate the complexities of battery energy storage operation: siloed data, higher maintenance costs and a need for flexible operation to allow for safe, effective and efficient demand management.
“Today’s energy producers are increasingly creating hybrid projects with multiple renewable energy types — solar, wind, battery and more — aggregated together,” said Bob Yeager, president of Emerson’s power and water business. “This wide array of options empowers them to get the best return on investment, whether supplying energy directly to the grid in times of high demand or storing it when demand is low. Capitalizing on constantly shifting markets means switching operating modes quickly on demand. This in turn requires a powerful, proven battery energy management system that integrates seamlessly with the site’s SCADA system.”
Ovation Green BESS solutions include an advanced, specialized battery algorithm suite that streamlines battery control through out-of-the-box, customizable function blocks that distribute proportioned setpoints to individual components such as inverters and battery management systems. The resulting control strategy automatically optimizes charge and discharge cycles and grid interactions for fast, precise and reliable demand management.
Emerson’s collaboration with Zitara Technologies, a leader in advanced battery management software, expands Ovation Green BESS capabilities by integrating cutting-edge battery management with the industry-leading Ovation Automation Platform. The enhanced solution provides operators with instant and accurate visibility into the state of charge and health conditions for batteries, improving the site’s energy power and availability forecasting and adding predictive safety features.
Through increased visibility and more granular control of all batteries, BESS owners and operators can achieve optimized battery usage and extended battery life, enabling higher profitability, efficiency and sustainability. In addition, the more standardized, repeatable approach to battery energy management enables faster deployment across multiple sites, reduces site visits and ensures consistent operations by eliminating the need to train every operator on a wide variety of OEM battery management interfaces.
]]>Standard bonnets are designed so that the bolts securing the actuator yoke also hold the bonnet in place on top of the valve. Therefore, the actuator cannot be replaced or serviced without removing the bonnet and exposing the valve internals. Actuator repairs can be difficult in critical fluid applications as a result.
The Fisher GX bolted bonnet valve allows access to the actuator without removing the bonnet.
Source: Emerson
The Fisher GX Bolted Bonnet control valve addresses these difficulties associated with critical fluid applications by using a separate, high-strength locknut to secure the actuator’s yoke to the bonnet. This allows service technicians to easily remove and maintain the actuator while keeping the bonnet in place.
The valve comes standard with a pneumatic actuator but is also compatible with electric actuators. It works with electric actuators from many different vendors, providing flexibility to meet electric actuation requirements.
The Fisher GX Bolted Bonnet control valve extends the existing GX product line, continuing to provide simple sizing with its automatic actuator selection and easy configurability. Its compact size also allows for simplified installation in space-constrained areas.
The Innomag TB-Mag Dual-Drive Pump is a magnetic drive pump that is double hermetically sealed and features a secondary independent containment system to reduce impact from failures.
The Innomag TB-Mag Dual-Drive now makes sealless pumps a safe alternative to CMPs and other sealless pumps with dual-control systems because the liquid and drive sections of the pump are both sealed airtight, providing a secondary layer of protection in the pump. By containing the liquid in the pump, the motor remains liquid-free and operational – the most common downfall from CMP failures. The pump also has an additional layer of corrosion resistance for handling chemicals due to a non-metallic liner which coats the pump internally.
These features help ensure the elimination of leaks, enabling a significant safety net for operators who process these fluids each day. Flowserve.com
Sensaphone Introduces New Predictive Maintenance System
Sensaphone’s Sentinel Pro remote monitoring system aids facility managers seeking to enhance their maintenance plans through predictive and preventative maintenance. The system’s advanced capabilities enable personnel to detect changes in the operational environment and potential equipment issues before they lead to costly failures, helping to ensure continuous uptime and reducing disruptions.
For predictive maintenance the Sentinel PRO system’s real-time monitoring and alert features detect early warning signs of equipment malfunctions. The system also identifies changes in conditions like temperature and humidity. By analyzing data trends and detecting anomalies, facility managers can address minor issues before they escalate into major problems, reducing repair costs and extending equipment lifespan.
The Sentinel PRO remote monitoring system also supports preventative maintenance, a scheduled approach in which facility personnel perform regular inspections and servicing at predetermined intervals to prevent unexpected failures. The Sentinel PRO system provides continuous remote monitoring of critical parameters, allowing teams to verify the condition of their equipment and confirm that scheduled maintenance is effectively preventing breakdowns. Sensaphone.com/sentinels
Sensor from Norstat Offers More Data
The new F.Core flow sensor from Norstat offers flow measurement, temperature, pressure and energy consumption – offering up a wide range of applications for machines, systems and compressed air applications. The sensor also collects energy consumption data to help operators optimize and increase production efficiency.
The F.Core electronic flow sensor uses a combination of calorimetric and piezoresistive measuring principles to measure flow, pressure and temperature with high accuracy. The sensors feature a rotatable OLED display and are suitable for various operating media including compressed air, helium, argon, nitrogen and carbon dioxide. The sensors are rated to IP65 and IP67 protection and can be integrated into most automation systems. norstat.com
Emerson Rolls Out Next Version of DeltaV
Emerson has announced the release of version 6.LTS of its DeltaV Mimic dynamic simulation software. The software has been enhanced to support performance and collaboration across the enterprise, helping eliminate silos of data that limit visibility into operator performance and providing tools to create digital twin simulations that deliver continuous value far beyond project execution.
In the new DeltaV Mimic version 6.LTS, users will find a focus on enterprise connectivity and parallel long-term support (LTS) lifecycle strategy for the DeltaV Distributed Control System (DCS) and DeltaV Mimic. Streamlined model tuning and support for virtual controllers and larger simulations will help companies more easily accomplish their goal of implementing these holistic simulation solutions. Emerson.com
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F.Core flow sensor helps operators increase production efficiency by measuring multiple variables.
Source: Norstat
The F.Core electronic flow sensor uses a combination of calorimetric and piezoresistive measuring principles to measure flow, pressure and temperature with high accuracy. The sensors feature a rotatable OLED display and are suitable for various operating media including compressed air, helium, argon, nitrogen and carbon dioxide. The sensors are rated to IP65 and IP67 protection and can be integrated into most automation systems. norstat.com
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Emerson has announced the release of version 6.LTS of its DeltaV Mimic dynamic simulation software. The software has been enhanced to support performance and collaboration across the enterprise, helping eliminate silos of data that limit visibility into operator performance and providing tools to create digital twin simulations that deliver continuous value far beyond project execution.
Capital project teams have used simulation software to provide faster return on investment (ROI) during project execution. Investment in simulation often pays for itself well before project completion as a tool for engineering design, automation testing and operator training. However, forward-thinking teams are further increasing ROI across the lifecycle of their simulation technologies by continuously maintaining them after project execution as collaborative, change management workflow solutions. In the new DeltaV Mimic version 6.LTS, users will find a focus on enterprise connectivity and parallel long-term support (LTS) lifecycle strategy for the DeltaV Distributed Control System (DCS) and DeltaV Mimic. Streamlined model tuning and support for virtual controllers and larger simulations will help companies more easily accomplish their goal of implementing these holistic simulation solutions.
“A digital twin simulation is no longer just a discrete asset to deliver project success, but rather a comprehensive tool for continuous collaboration between process and automation engineering, plant management, training management, operations and maintenance, and more,” said Dustin Beebe, vice president of performance services for Emerson’s process systems and solutions business. “DeltaV Mimic version 6.LTS is designed to streamline that evolution, incorporating Emerson’s Boundless Automation vision for seamless data mobility, to break down the silos of disconnected simulation systems at the plant level and bring the data to the enterprise to cross-functional teams for continuous improvement.”
New enterprise capability in Mimic Train helps eliminate data silos by bringing training data out of the plant and up to the enterprise where organizations can use it in standard learning systems. Armed with comprehensive data, companies will improve record keeping, ensuring training requirements meet the organization’s standards. Enterprise teams will also be able to combine operational data with training history to explore how differences in training may contribute to performance disparities.
DeltaV Mimic version 6.LTS will also improve scalability. Options for subscription licensing via Emerson’s Guardian digital experience will make it easier for organizations to distribute and optimize licensing across enterprise architectures. In addition, Emerson has added support for DeltaV DCS virtual controllers while also increasing node support by a factor of nearly 10 to empower users to build larger simulations in a single instance of the software and make it far easier to scale up as operations grow.
The DeltaV Mimic flow tuner has been converted to a user-facing tool to enable users to tune models to their unique process variables, such as flow and temperature. Armed with the capability to tune models in-house, teams will reduce the time it takes to bring models into alignment with actual process performance in the plant.
All new DeltaV Mimic functionality comes as part of a transition to an LTS software strategy, more closely aligning the DeltaV DCS and Mimic software to ensure changes made to either platform are reflected in both, helping users more easily update and maintain their DeltaV solutions as part of a broader enterprise operations platform.
DeltaV Mimic version 6.LTS will be on display at Emerson Exchange 2025, May 19-22 in San Antonio, Texas.
]]>The easy-to-deploy solution integrates with existing plant automation systems, extends dust collector equipment life and boost overall operational efficiency. Monitoring and control can significantly reduce maintenance costs and total cost of ownership. For example, extending filter life by as much as one year alone can save up to $18,000.
Dust collector monitoring and control system.
Source: Emerson
This solution from Emerson includes pulse valves, pilot boxes and air tanks from ASCO; pressure and particle concentration sensors; air flow sensors, PLC, I/O and edge analytics and more to offer a complete system.
Optimizing pulse valve use with advanced algorithms and predictive diagnostics extend valve and bag life, reduce compressed air waste and protect dust collector equipment all while avoiding costly downtime.
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