#MATERIALS

Education

The Magic Behind the Metal

Like the superhero that can leap tall buildings, the valve industry is made of steel.
#basics #materials

MRO

Gaskets Are Not Created Equal

Gaskets are near the bottom of the food chain of valve components; trim, body materials and packing seem to get a lot more press.
#materials #components #maintenance-repair

Technical

Metal Additive Manufacturing in the Valve Industry

Metal Additive Manufacturing (AM) is a fascinating technology that has gained acceptance over the past several years.
#materials #automation

Technical

Interior Coatings for Waterworks Valves

Since the 1990s, two types of epoxy coatings have been commonly specified and used for iron valves in the waterworks industry: fusion-bonded epoxy and liquid epoxy.
#materials

Technical

Passivation and Pickling

Q: I have customers that ask for their stainless-steel valves to be pickled and I have others who ask for them to be passivated.
#materials

Technical

Thermal Spray Coating

Q: What are the pros and cons of using a thermal spray coating like HVOF?
#materials

Technical

Magnetic Particle Examination: Not the Only Way to Test for Flaws

Magnetic Particle Examination (MT) is a popular, relatively low-cost method to perform nondestructive examination on ferromagnetic materials.
#materials

Technical

The New Version of NACE MR0103

Q: How do the requirements in this International Organization for Standards (ISO) document differ from those in the previous version?
#standards #materials

Technical

Portable Alloy Verification Devices

Q: What are the differences between the results you get from a portable alloy verification device and the results you see on a supplier’s certified materials test report (CMTR)?
#materials

Insights

Cast vs. Forged: The Ongoing Debate Takes a New Direction

In the valve industry, the cast versus forged debate has been around for many years.
#materials #standards

Technical

Hardfacing Alloys and Processes for Advanced Ultra-Supercritical

Cobalt-based Stellite 6 has been the workhorse for providing improved wear resistance and service life in valve components installed in power generating facilities for over 75 years.
#maintenance-repair #components #materials

Technical

Hardfacing Stainless Steel

Q: Can duplex stainless steels be hardfaced without adversely affecting the base material properties?
#materials

Technical

Enhancing Valve Component Performance Through Design by Nanolamination

Today, the total cost of corrosion in the U.S. exceeds $1 trillion annually—and from oil & gas operations to municipal infrastructure, metal-based components like valves are in some of the most corrosive environments imaginable.
#materials #components

Technical

NACE MR0175/ISO 15156 & NACE MR0103

Q: Is it possible to produce remanufactured cast valve bodies that comply with NACE MR0175/ISO 15156 and NACE MR0103?
#materials

Technical

Conflicting requirements in Section II and VIII materials specifications

Q: In two Materials Q&A columns back in Winter 2010 and Spring 2010, you discussed making flanges from forged bar, and in the Spring column you indicated that it would be interesting to submit an inquiry to ASME regarding the conflicting requirements in the Section II material specifications vs.
#standards #materials

Technical

PWHT of Thick Ferrous Valve Castings

Castings made from many different ferrous alloys are produced for many industries, including valves.
#materials

Manufacturing

Forgings: Higher Quality with a Cost

While the words “cast” and “steel” often go together in the valve world, so do “forged” and “steel.” Forged steel valves are a cornerstone of the world’s valve inventory.
#materials

Technical

Innovative, Practical Corrosion-Resistant Coatings

Like anything made of metal, valves are subject to corrosion that compromises performance.
#materials

Applications

Advanced Machine Tools Keep Production Costs in Check

The valve landscape has changed over the past few decades—instead of über-high volumes of simple valves, many buyers and makers of valves are increasingly aiming for low-to-medium volumes of complex, high-precision valves made from exotic materials.
#gate-globe-check #materials